Microwave RF

Manufacturing Capabilities

Assembly

Related Information

»  Production Service Tech Brief 

At Mercury Systems, 100 percent of our microelectronics assembly — regardless of application (space, military or commercial) — is performed in our fully equipped, state-of-the-art, Class 10,000 clean room.

In-house manufacturing capabilities include: 

  • Plasma cleaning
  • Epoxy die attach
  • Eutectic die attach
  • Wire bond (ball and wedge)
  • Surface mount solder assembly
  • Parallel gap welding
  • Laser etching and marking
  • Vacuum bake
  • Hermetic seam sealing
  • Hermetic package de-lidding
  • Controlled vacuum lamination

Testing/Screening/Inspection 

Mercury Systems’ Electrical and Environmental Test labs are fully contained within our Class 10,000 clean room. In addition to fully automated electrical test, we offer complete in-house environmental screening in accordance with MIL-PRF-38534. 

In-house testing/screening/inspection capabilities include: 

  • High power (up to 400X) video inspection and documentation system
  • Dedicated ATE (10 fully automated test racks)
  • State-of-the-art phase noise test station
  • Residual phase noise for amplifiers
  • Absolute phase noise for signal sources
  • Fine and gross leak test IAW MIL-STD-883, Method 1014
  • Constant acceleration IAW MIL-STD-883, Method 2001.2
  • Thermal shock IAW MIL-STD-883, Method 1011
  • Bond pull test IAW MIL-STD-883, Methods 2011 and 2023