Engineering and Manufacturing Services

Your Trusted Design and Manufacturing Partner

Let Mercury’s team of technology experts tackle your next design or manufacturing challenge. We leverage decades of engineering expertise to take on your mission-critical design-to-spec requirements and apply the latest in automated and trusted manufacturing to scale your program in a secure environment.

Whether big or small, RF or digital, our team of engineering and manufacturing experts are committed to your success


Starting at Chip Scale

When your program requires the most advanced technologies in the smallest spaces, we start at chip scale to deliver a standard or customized solution using commercial semiconductor and specialized silicon interposer technology. With this building-block approach, we rapidly design, manufacture and test our custom system-in-a-package (SiP) devices.


Engineering at System-Scale

Whether custom OpenVPX-based subsystems or fully integrated application-specific sensor processing systems, Mercury has the experience to successfully scale a program from design concepts to manufacturing. Using model-based engineering, we deliver rugged systems on time and with minimal design iterations.

RF Components to Microwave Assemblies

With multiple design centers and over 200,000 square feet of manufacturing space dedicated to microwave electronics, Mercury Systems is a proven partner for some of the most advanced aerospace and defense platforms on the planet and beyond. Our technical expertise includes:

  • Custom GaN power amplifiers
  • Active and passive components
  • Application-specific frequency converters
  • Integrated microwave assemblies

Embedded Expertise

To deliver the most advanced embedded processing boards Mercury operates multiple, U.S.-based automated SMT lines. Our board-level design and manufacturing teams are experienced at developing modified and fully custom solutions for operation in the most challenging environments. Capabilities include:

  • High-speed board design and layout
  • Signal integrity optimization
  • Thermal management
  • Automated pick-and-place/solder reflow 

Integrated Manufacturing

Mission-critical programs can’t afford schedule delays or quality impacts. Our integrated manufacturing approach uses standardized processes across multiple facilities to maximize quality, flexibility and scalability. Our capabilities span from chip scale to system scale and RF to digital to enable the next generation of RF and processing solutions. We offer:

  • IPC-1791- and DMEA-accredited facilities
  • AS5553-compliant, AS9100 & AS9110-certified, ISO/IEC 17025-accredited facilities